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How to Choose the Right Product Liability Insurance for Your Manufacturing Business

Jun 18, 2025

Product Liability Insurance

How to Choose the Right Product Liability Insurance for Your Manufacturing Business

Manufacturing is the backbone of innovation and progress. But with every product that leaves your facility, there’s a risk-no matter how rigorous your quality control.

One faulty part or misunderstood instruction can lead to costly lawsuits, recalls, or even reputational damage. That’s why manufacturing liability insurance isn’t just a smart investment-it’s essential protection for your business’s future.

At Graystone Insurance Group, we know that finding the right coverage can feel overwhelming, especially for high-risk or hard-to-place manufacturers. Let’s break down how you can confidently choose the best product liability insurance for your manufacturing business.

Why Manufacturing Liability Insurance Matters

Manufacturers face unique risks. Even with the strictest safety standards, products can malfunction, be misused, or cause unintended harm.

Manufacturing liability insurance shields your business from the financial fallout of claims related to bodily injury, property damage, or financial loss caused by your products. Without it, a single lawsuit could threaten everything you’ve built.

Steps to Choosing the Right Manufacturing Liability Insurance

  1. Assess Your Risks and Coverage Needs

    Start by analyzing your product line, supply chain, and customer base. Are you making consumer electronics, automotive parts, food products, or industrial machinery? Each sector carries distinct risks. Consider:

      • The potential for bodily injury or property damage
      • The likelihood of product recalls
      • The complexity of your distribution network (domestic vs. international)

    The more you understand your exposures, the better you can tailor your policy.

  2. Understand Key Policy Features

    Not all manufacturing liability insurance policies are created equal. Look for:

    • Product Liability Coverage: Protects against claims from injuries or damages caused by your products.
    • Completed Operations Coverage: Covers incidents that occur after your product has been sold or distributed.
    • Recall Expense Coverage: Helps pay for the costs associated with recalling defective products.
    • Worldwide Coverage: If you export, ensure your policy protects you internationally.
  3. Evaluate Policy Limits and Deductibles

    Work with your insurance advisor to determine appropriate coverage limits. Too little coverage can leave you exposed; too much can strain your budget. Consider your industry’s typical claim sizes and your company’s assets when setting limits and deductibles.

  4. Choose a Specialist Broker

    Manufacturing is complex, and so is ensuring it. Partner with a broker who understands the nuances of your industry and can access insurers willing to cover high-risk or specialized manufacturing operations. At Graystone Insurance Group, we pride ourselves on finding solutions for businesses others shy away from.

  5. Review and Update Regularly

    Your business evolves-so should your insurance. Review your policy annually or whenever you launch new products, enter new markets, or change suppliers. Staying proactive ensures you’re always protected.

Why Trust Graystone Insurance Group?

Based in Austin, Texas, Graystone Insurance Group has over 15 years of experience serving high-risk and hard-to-place businesses.

We don’t just check boxes-we push the limits to find the right policy for your unique risks. With deep industry knowledge and a commitment to treating your business like our own, we’ll help you secure manufacturing liability insurance that truly protects your future.

Secure Your Success with the Right Coverage

In manufacturing, risk is inevitable-but financial ruin doesn’t have to be. By choosing the right manufacturing liability insurance, you safeguard your business, your employees, and your reputation.

Let Graystone Insurance Group be your partner in protection, so you can focus on what you do best: building the products that move the world forward. Ready to protect your manufacturing business with coverage that fits your needs?

Contact us today at Graystone Insurance Group for a tailored quote and expert guidance. You can also give us a call at (866) 988-3709.

Frequently Asked Questions

Q1: Does manufacturing liability insurance cover design defects?

Some policies include coverage for design defects, but it’s important to confirm with your insurer. Coverage may vary depending on the specifics of your policy.

Q2: Can I get coverage for products sold internationally?

Yes, but you’ll need to ensure your policy includes worldwide coverage. Not all policies automatically cover exports, so discuss your distribution channels with your broker.

Q3: Are legal defense costs included in manufacturing liability insurance?

Most policies cover legal defense costs associated with covered claims, but always verify the terms and any limits with your insurer.

Q4: What happens if I change or expand my product line?

You should notify your insurance provider immediately. Expanding or changing your product line can affect your risk profile and may require adjustments to your policy.

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